Appendix

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Part 4:Testing and evaluating composite HPL elements

Due to its excellent usage properties, such as robustness, easy cleaning, hygiene and its many decorative design options, HPL can be found as a surface for furniture, doors, wall panels etc. For this purpose, HPL is used primarily in combination with substrates, whereby design, HPL, substrate board and adhesive system determine the properties of the composite element.  For this reason, HPL and substrates – the following considers only elements with chipboard substrates – as well as the adhesive systems which are used, have to meet the requirements for the intended application. The relevant standards are, primarily, EN 438 for HPL, EN 312 for chipboard, EN 204 for adhesives and EN 13894 for HPL elements.

Other important properties are recorded with the tests described in the following and provide additional information on the quality of the composite elements and therefore on their suitability for the intended use.

Testing on the finished elements may only be conducted seven days after manufacturing and subsequent storage, at the earliest. The actual measurements are conducted on samples which have been conditioned in a standard climate at 23 °C and 50 % relative humidity as per DIN 50014.
 

Table 14: Summary of Essential Requirements for Composite Elements Made of HPL and Chipboard

PropertyTest methodRequirement
Measuring tolerances for sheets and panelsDIN EN ISO 13894-1
Chapter 6
DIN EN ISO 13894-2
Chapter 5.2.2 – 5.2.4
Flatness deviationsDIN EN ISO 13894-1
Chapter 7
DIN EN ISO 13894-2
Chapter 5.2.5
Surface strengthDIN EN ISO 13894-1
Chapter 9
DIN EN ISO 13894-2
Chapter 5.3 ≥ 1 N/mm²
Tensile strength vertical to the sheet planeDIN EN ISO 13894-1
Chapter10
DIN EN ISO 13894-2
Chapter 5.4
Resistance to increased temperature (short- term exposure)DIN EN ISO 13894-1
Chapter 11
No damage as per 1h / 80 °C on edges (post- formed or at a right angle) and thermoplastic sealings and safety edges.
Neither a deterioration of the HPL (e. g. cracks or colour changes) nor visible adhesive layer faults or a deterioration of the epoxy resin filler may occur after 1 h at 100 °C
Resistance to increased temperature (long-term exposure)DIN EN ISO 13894-1
Chapter 12
No visible changes, damage such as adhesive layer faults, colour change or crack formation in the HPL, safety edges or sealing strips
Resistance to steamDIN EN ISO 13894-1DIN EN ISO 13894-2:2015 Chapter 13
Chapter 5.6, Appendix A.5
Flexural strengthISO 16978DIN EN ISO 13894-2, A.6
Flexural modulusISO 16978xDIN EN ISO 13894-2, A.6
Axial pull-out resistance of wood screwsDIN EN ISO 13894-1
Chapter 15
DIN EN ISO 13894-2, A.2
Surface impact resistance (large-diameter ball method)DIN EN ISO 13894-1
Chapter 17
DIN EN ISO 13894-2
Chapter 5.7.2 ≥ 600 mm / ≤ 10mm
Surface impact resistance (small-diameter ball method)DIN EN ISO 13894-1
Chapter 18
DIN EN ISO 13894-2
Chapter 5.7.3 ≥ 15 N
Water resistance (edge swelling test)DIN EN ISO 13894-1
Chapter 19
DIN EN ISO 13894-2, A.8